Introduction
Download the Sketchup (skp) file of the MH 2 Door Module here: http://opensourceecology.org/wiki/File:M...
Use the scene tabs at the top in the model to see the various steps in the assembly, the full module, or the cut pieces.
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The most important part of building any rough opening is to make certain that it is the proper size. If you are not using exactly the same door that we specify, double-check the ROUGH OPENING size specified by the manufacturer. Note: This is different from the frame size. Rough opening is abbreviated, "R.O."
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The R.O. for the door we are using is 38 1/4" W x 82" H. The image at left shows the door from MH 1. We are using the same door in MH 2, except that it has a right hand (RH) swing instead of a left hand (LH) swing.
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The image shows the lengths of the 2x4s you will need to make the door module.
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CUT LIST:
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2 @ 7' - 10 3/4"
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2 @ 6' - 10"
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3 @ 3' - 5 1/4"
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1 @ 3' - 2 1/4"
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You can also access the cutlist spreadsheet here: https://docs.google.com/a/opensourceecol...
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The image shows the plywood pieces needed to make the door module.
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CUT LIST
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2 @ 12" wide x 7' - 10 3/4" long
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1 @ 12" wide x 3' 9 1/2" long
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First, rip the plywood into 12" wide strips using the table saw.
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Then, measure and mark the lengths onto the 12" wide strips.
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Cut the strips to length with your circular saw.
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The first part of assembly is to create the frame as seen in the image on left.
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Pay special attention to how the pieces come together on the corners.
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You will screw down through the top pieces into the side pieces. Pre-drill two holes on each side for these attachments. Make sure to keep the boards flush with each other other you make the connections. Use 3" screws for these connections.
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On the bottom, you will screw through the sides of the long pieces and into the bottom piece. Again, you will use 3" screws for these connections.
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