Introduction
This guide first inventories all the parts and shows photos and other infomation in the Steps area.
Tools
No tools specified.
Parts
- Lasersaur Drive board PCB
- Beagle bone black preloaded with Ubuntu and Lasersaur app.
- Wireless dongle for Beagle Bone
- Mounts for various parts.
- Gas Nozzle
- Lenses - set of 4
- Mouns - acrylic, for controller and other electronics.
- Gas Solenoid
- Aluminum bracket extrusion
- Angle brackets - 39 parts - see Step10
- Angle brackets, black - 28 parts - see Step11
- Angle brackets, non-gusseted - 6 parts - see Step12
- Angle brackets double, gusseted, 38 of these - see Step13
- Angle brackets double, non-gusseted, 7 of these - see Step14
- Angle brackets double, gusseted, 7 of these. - see Step15
- Six ball bearings, 5x19x6
- SEE BELOW FOR DETAILS AND ADDITIONAL PARTS
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Lasersaur drive board PCB
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NORTD LABS PARTS - STEPS 1-8
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Beagle Bone black preloaded with Ubuntu and laser sore app. The board later gets a dongle for Wi-Fi USB. Board is either bought from Nortd Labs - or instructions for uploading code are at http://www.lasersaur.com/manual/bbb_setu...
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Wireless dongle for Beagle Bone
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Mounts for various parts. You can see job file (DXF) - MechParts v14.01 (dxf) at http://www.lasersaur.com/manual/rev14.01
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Gas nozzle - threaded so optics components can be put on it. Thread is defined 1.035"-40, 23 mm deep on the nozzle. Nozzle is found in CAD - FreeCAD has it. See Thor Labs for Lens Tube for corresponding threads.
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Lens - set of 4 - not opened so they are not contaminated. See picture from website - http://store.lasersaur.com/index.php?rou... .
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See Lens and Mirrors at bottom of http://www.lasersaur.com/manual/operatio... for source of mirrors
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Mouns - acrylic, for controller and other electronics. About $5/sf for material. Cut with Lasersaur itself.
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Gas solenoid - about $20 in the USA - The E-valve can also be sourced from Automation Direct and Landefeld - linked by the 14.01 BOM
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Aluminum bracket extrusion. 1410 at end of part number refers to 1410 mm.
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MISUMI PARTS STEPS 9 - 128
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Angle bracket, single. 39 of these.
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Angle bracket, single, black. 28 of these.
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Angle bracket, single, non-gusseted, 6 of these
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Angle bracket, double, gusseted, 38 of these.
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Angle bracket, double, non-gusseted, 7 of these
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Angle bracket, double, gusseted, 7 of these.
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[6] ball bearings, 5x19x6
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[8] ball bearing, 6x19x6
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[12] ball bearing, 5x14x5
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[15] roller bearing, 4x13x5
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[2] cable carrier, 20 links
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[1] cable carrier, 23 links
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[2] gas spring 1:01
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[3] hinges
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[1] powder-coated metal sheet 1166x356x0.8mm. Note that Misumi is sophisticated enough in its web interface that it gives you the hole pattern for the sheets included in the part number!
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For CNC torch cutting in the future, use the FreeCAD model to generate full hole pattern to cut. The existing sheets, since they are a part order for replicability, do not include all the holes. 1.24
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[2] powder-coated metal sheet 1166x847x0.8mm (put in Gallery 1.29)
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[1] powder-coated metal sheet 247x216x0.8mm 1.34
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[2] more - metal sheet 847x200x0.8mm
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2] metal sheet 847x268x0.8mm 2.02
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[2] metal sheet 847x356x0.8mm 2.05
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[1] metal sheet 917x356x0.8mm 2.07
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[23] nut DIN934-like, M3, (put in Gallery) 2.11
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[100] m5 locknuts (put in Gallery - now the album tagging is no longer working in the Trovebox App) 2.16
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[100] m4 locknuts 2.26
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panel rubber seal 6m 2.39
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planar bracket
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plastic handles 2.53
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[2] polycarbonate sheet 170x130x3mm 3.04
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[2] polycarbonate sheet 600x130x3mm 3.04
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[2] polycarbonate sheet 800x110x3mm 3.04
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[2] polycarbonate sheet 807x60x3mm 3.04
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[2] polycarbonate sheet 847x156x3mm 3.04
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[2] polycarbonate sheet 892x847x3mm 3.02?
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[1] drive shaft, stepped
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[1] drive shaft, stepped
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[2] drive shaft, stepped
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[2] drive shaft, stepped
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[17] screw DIN912-like, M3x06
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[29] screw DIN912-like, M3x10
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[12] screw DIN912-like, M3x16 3.29
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[5] screw DIN912-like, M3x25
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[8] screw DIN912-like, M3x30 3.29
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[2] screw ISO7380-like, button, M3x06 3.40
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[9] screw DIN912-like, adhesive, M4x15 3.40
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[18] screw DIN912-like, adhesive, M4x25
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[134] screw DIN912-like, M5x08 3.48
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[376] screw DIN912-like, M5x10 3.48
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[28] screw DIN912-like, M5x12 3.48
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[29] screw DIN912-like, M5x16
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[36] screw DIN912-like, M5x20
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[11] screw DIN912-like, adhesive, M5x25 4.14
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[166] screw ISO7380-like, button, M5x06
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[12]screw DIN7991-like, sunk, M5x08
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[5] screw DIN7991-like, sunk, M5x12 4.14
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[6] screw DIN7984-like, low, M5x16 4.25
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[8] screw DIN7984-like, low, M5x30
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[4] 6 mm flexible couplers
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[3] slide washers
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timing belt GT 3M, 9mm, 109 teeth
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timing belt GT 3M, 9mm, 65 teeth
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timing pulley GT/HTD 3M, 18 teeth, bore 5mm 4.55
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timing pulley GT/HTD 3M, 48 teeth, bore 12mm 4.55
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[3] timing pulley GT/HTD 3M, 20 teeth, bore 6mm
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timing pulley GT/HTD 3M, 22 teeth, bore 6.35mm
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timing pulley GT/HTD 3M, 60 teeth, bore 12mm
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SKIPPED STEP
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extrusion 2020, 1564mm 5.20
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extrusion 2020, 60mm, 45deg
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[2] extrusion 2020, 80mm
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extrusion 2040, 100mm
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[2] extrusion 2040, 1130mm
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[2] extrusion 2040, 120mm, black
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extrusion 2040, 124mm, + mount holes
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[5] extrusion 2040, 1260mm, black
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extrusion 2040, 148mm, + mount holes
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extrusion 2040, 1564mm
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[4] extrusion 2040, 1620mm
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[4] extrusion 2040, 190mm
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extrusion 2040, 320mm
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extrusion 2040, 62mm, + mount holes
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extrusion 2040, 750mm, black
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extrusion 2040, 75mm
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extrusion 2040, 790mm, black
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extrusion 2040, 80mm
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extrusion 2040, 80mm, 45deg
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[3] extrusion 2040, 830mm
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[2] extrusion 2040, 858mm, black
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[2] extrusion 2040, 860mm
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extrusion 2040, 860mm, black
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extrusion 2040, 96mm, + mount holes
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[2] extrusion 2080, 70mm
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[2] extrusion 4040, 100mm
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[2] extrusion 4040, 1130mm
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[6] extrusion 4040, 120mm
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[2] xtrusion 4040, 120mm, black
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extrusion 4040, 1418mm
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extrusion 4040, 1564mm
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extrusion 4040, 1620mm
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extrusion 4040, 190mm
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[2] extrusion 4040, 360mm
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[3] extrusion 4040, 860mm
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[2] extrusion 4080, 100mm
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[2] extrusion 4080, 1620mm
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[2] extrusion 4080, 940mm
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air tube, ODxID 6x4mm, 10m
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[3] one-touch air coupling
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one touch panel mount
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[15] nut, t-slot, post
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[23] nut, t-slot, pre
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[618] nut T-slot, post, M5, lock
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water hose ID 9mm, 10m
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[18] washer DIN125-like, form A, M4
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[213] washer DIN125-like, form A, M5
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[1] washer DIN9021-like, form G, M4, 50 pack
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[3] washer DIN9021-like, form G, M5, 20 pack
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[4] washer precision, ID 6mm
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[20] washer Schnorr-like, lock, M5
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[87] washer Schnorr-like, lock, M3
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washer precision, OD 19mm
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STEPS 129-133 THOR LABS
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[3] mirror mount
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lens tube
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outer lock ring
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cleaning swabs
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cleaning tissues
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safety glasses - missing
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STEP 134 - COLE TECH
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40W laser tube (since shipping of 100W laser tube is difficult, we are building the existing laser cutter with a 40W for testing and shipping 100W tube + supply + chiller separately)
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STEP 135 - GECKODRIVE
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[2] g203v stepper drivers
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STEPS 136-137 - NANOTEC
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NEMA 17 stepper motor
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NEMA 23 stepper motor
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STEPS 138-139 - EBAY
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[11] CAT5 cable
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cog belt, 6.6m
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