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Introduction

Sketchup ModelAdditional Materials Required:* 3/4" Galvanized Nuts (4)* 3/4" Steel Nuts (10)

Parts

No parts specified.

  1. Mark the holes in the horizontal members as shown in the diagram. Center punch them.
    • Mark the holes in the horizontal members as shown in the diagram. Center punch them.

    • DON'T PUNCH THEM! They will be mag-drilled in a later guide.

  2. Mark and center punch the 4 holes on the face of the U-channel. DON'T PUNCH THEM! They will be mag-drilled later Torch holes for 3/4" drawer adjustment bolts as shown in the diagram.
    • Mark and center punch the 4 holes on the face of the U-channel.

    • DON'T PUNCH THEM! They will be mag-drilled later

    • Torch holes for 3/4" drawer adjustment bolts as shown in the diagram.

    • Grind away the slag.

  3. Weld 3/4" nuts to the outside of the U channel where the holes are torched. Weld it with a bolt coming thru the other side so it protects the threads and so you know the nut won't get off center. Grind away any spatter between the bolts.
    • Weld 3/4" nuts to the outside of the U channel where the holes are torched.

    • Weld it with a bolt coming thru the other side so it protects the threads and so you know the nut won't get off center.

    • Grind away any spatter between the bolts.

    • Make (4) 3/4" x 3.5" bolts using 3.75" threaded rod and steel nuts. See Making Bolts.

    • Thread the bolts through the nuts and thread another nut on top as shown.

  4. Punch the holes as shown. The diameters are 3/4". Torch the roller slots as shown.
    • Punch the holes as shown. The diameters are 3/4".

    • Torch the roller slots as shown.

    • Insure a 1/2" bolt goes thru it.

    • Grind away the slag.

    • Weld the the thin cylinder support nuts, taking care to protect the threads.

Finish Line

Dozuki System

Member since: 09/24/2009

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